It was introduced in 1969 and used until about 1993. And the following borge warner units bw45, bw56, bw and dana 28. Removereplace gm 246 transfer case, 2000 chev suburban duration. The gearbox transmits power from the transmission and engine to the front and rear driving axles. Model name engine year transfer case page am general hummer 1 various 9008 np242h 56. Many mechanics and some manufacturers recommend that you replace the transfer case fluid at least every 30,000 miles. Rebuild kits and parts transfer case np205, professional kits. Chevrolet transfer case identification it still runs. Transfer case np203 rebuild kits drawing and parts list. Here there is small 1x2 metal tag that will identify the transfer case. W350s except those with cummins engine and getrag 5 speed manual see. Every transfer case has a metal identification tag. Secure the transfer case to a transmission jack or other suitable jack, and remove the mounting bolts note.
Np205 new process transfer case diagrams and information. Gm models used a 27 spline input when mated to the th350, and a 32 spline input behind the sm465 manual transmission. The np203 transfer case is a chain driven transfer case with a cast iron case. Oct 03, 2017 we checkout the identification tags on new process and new venture transfer cases to find out what all those letters and numbers mean and why you need to know. I looked into my service manuel and it said 1030 to 1040 but im still confused, because on other forums people say use 8090 plz some assistance thanks. General motors and chrysler corporation were the participants. I have a 1973 chevy truck with the np205 gear driven transfer case. Np 205s are a part time tcase while the np 203 is a fulltime case. Below you will find the following transfer case illustrations parts drawing. Here is an example of the borg warner bw and new process gear np identification tags. The easiest way to tell if you dont know what your looking for is to crawl under the right side of the truck and look on the tcase between the input from the tranny and the output to the front driveshaft. Np205 complete how to rebuild part 1 disassembly youtube. Featuring chaindriven, planetary reduction in an aluminum case, the np 2xx have a 2.
New process model 242, 244 dodge, hummer, jeep revision 092012. The np205 transfer case is a heavy duty gear driven transfer case in a cast iron case. The front bolt pattern is a figure eight configuration. This part time transfer case is found in 19841987 xjs and the 1987 yj. Assembly diagrams parts illustrations midwest transmission. Np205 stud kit for mounting face, gm or ford six bolt round pattern, includes studs, washers and lock nuts. Discontinued in 1985, our inventory includes a new process 205 np205 for sale. One of the greatest problems facing the transmission rebuilder and parts suppliers in the last decade or so is the tremendous proliferation of new units. Transfer case adapters new process 205 transfer case model. These units are reconditioned versions of the oem new process gear editions for dodge, ford and gm vehicles. Shop parts 197379 full size truckbronco transfer case new process 205. The np205 transfer case must be equipped with a 10 spline male input. New process model 205 parttime transfer case 19691993 dodge 19731979 ford 19701991 gmc k205000 rebuilder kit. If the transfer case youre using requires upgrading or rebuilding first, you dont loose the investment you make in this when you add the doubler, as you would if you moved to a completely new transfer case.
Here is a documented tear down and rebuild of thisunit. We have carefully engineered a process that allows us to maximize performance and stay within a wholesale price range. Early models have a rectangular id plate screwed to the back of the case. Rebuild kits and parts np205 transfer case for 4wd pickup trucks, also free. Find great deals on ebay for new process 208 transfer case and new process 205 transfer case. The ford np205 has a 31 spline female input, and a 32 spline output. Transfer case np205 rebuild kits and parts drivetrain.
New process transfer case identificationshop by your transfer case. Building a bulletproof np205 transfer case 4wheel and. This kit is designed for exclusive use with the 700r4 4l60 4l60e. The following link is a cross reference table to assist you in identification of your transfer case. The np207 was the transfer case in jeep referred to as the command trac option. Weather your looking for rebuilt transfer cases, remanufactured transfer cases, new transfer cases or transfer case parts, the following table is provided to assist you in identification of your existing transfer case model number. Additionally, if the transfer case fluid level is low, the entire transfer case should be inspected for leaks and damage. There are two generalproduction manufacturers for u. New process 231 np231 transfer case repair parts online. The np205 is a single piece cast iron case with helical gear driven transfer case with a 1. The nv 247 allwheel drive transfer case, sold by chryslers jeep division as the quadratrac ii, the manual transaxle for the dodge neon and pt cruiser t350, and manual transaxles for european export chrysler minivans. New process is a leader in transfer case manufacturing, with new process transfer case models used in numerous vehicles from different automakers, including ford and general motors. My original 1973 manual says to fill it with 80w gear oil.
For example, the nv231 transfer case is found in dodge, jeep, and gm vehicles. The np207 has a aluminum case and an appearance similar to the np231. How to identify an np 205 transfer case free online repair. Rebuild kit for np205 transfer case new process 205. The 205 is a part time 4wd case, meaning when its in 2wd the front driveshaft will not receive power. The np205 was manufactured with manual shift, it is a replacement unit for the earlier units, it is a part time. Np205, 205 transfer case for sale smart parts automotive. Many experts say this unit is the strongest transfer case ever built. Our adapter kits can bolt any combination of ford gm or dodge np203np205 together. Answering the question what transfer case do i have. New process gear has a wide range of 4x4 transfer cases. The new process model 205 transfer case is easily identified by locating the new proces id tag and by counting bolts on the transfer case. There is no upcharge for a weird combination at all. For reasons unknown many people in the repair industry think that one size fits all.
We have a large inventory of rebuilt np205 transfer cases plus transfer case parts. To be sure check tag typically located on rear of transfer. Featuring chaindriven, planetary reduction in an aluminum case, the. The syracuse new process gear plant produced transfer cases for all of the big three ford, chrysler, and general motors. How to identify an np 205 transfer case free online. Fullsize ford truck transfer cases blue oval trucks. My operators manual refers to them being a np200 transfer case although i have also heard that they might be a np205. San antonio, tx prweb july 03, 20 np205 transfer case is now for sale in refurbished condition online at the company. Featuring chaindriven, planetary reduction in an aluminum case, the 207 has a 2. Basically, the doubler consists of the gearbox section from an np203 transfer case coupled to a complete 205 transfer case. This adapter assembly requires that use of the original gm th400 4wd adapter. To be sure check tag typically located on rear of transfer case, near where the rear drive shaft exits. The novak guide to the new process 207 transfer case. The np new process gear 205 transfer case was a popular unit used by all the big three automakers, specifically found in 19691993 dodge trucks, 19741979 ford trucks and 19691980 gm vehicles.
This transfer case has been remanufactured at our state of the art facility using the latest advancements in aftermarket technology. Quality gear transfer case catalog canada wide parts. This adapter is designed for exclusive use with the gm nv4500 4wd models. Fluid suggestions by transfer case type transfer case express.
Please select a model number that matches your vehicles transfer case tag below. The new process model 205 is a twospeed, part time, castiron transfer case. Apr 16, 2014 new process new venture transfer cases are easy to identify. Borg warner torque transfer systems and new venture gear company, also known as new process gear division of chrysler. When the fluid is replaced, pay careful attention to the fluid you are draining. Footnote 3 tg6sn7006c4bx 1, 2crnk46 23m60032s included24547 cable. Here is a documented tear down and rebuild of this unit. Brute strength the doubler concept can be applied to the stoutest transfer cases. I put 8090 in it because it was 3 quarts low and thats all i had. The front driveshaft will not receive power when in 2wd the transfer case is gear driven, 1. New process used the same bolt pattern in all vehicles, but the transfer case is installed in different positions in general motors, dodge and ford trucks. The new process 205 was used extensively in gm trucks, they were available in their full truck lineup from 6980 and then only in k30s from 8191. Its a 3 speed transfer case system, it has options for the 1.
The np208 was the simplest of these transfer cases. Technical discussions twinstick that np205, heres how. It was supplied in many gm, ford, international and dodgefullsize trucks. Lower the tranfer case and place it on the floor or work bench. The np205 transfer case is a heavyduty, geardriven unit manufactured by new process gear in syracuse, new york. The ford dana 20 transfer case is gear driven with a cast iron case. They were made for chev, dodge, ford and ih from 1969 until the mid 80s so theyre relativity inexpensive, and able to mount to just about any trans youve got with both drivers side and passenger side drops easily available.
Quality np231 transfer case repair parts can be easily sourced here by utilizing the subcategory listing at the top of this page. Later manuals for the same transfer case specify atf instead, im guessing this was for gas mileage reasons. May 05, 2005 the venerable np205 transfer case has a reputation for being as tough as a rock, but the truth isits even tougher. Building a bulletproof np205 transfer case 4wheel and off. Tips and tricks for the toughest transfer case available. Rebuilt remanufactured replacement transfer cases with 12 month, unliminted mileage warranties are available for the following vehicles.
These transfer cases include the new process 208, 219, 228 and 229 models. This is one heavy and awkward unit so use caution when lowering. Gasket, transfer case adapter np205 chevroletgmc, wo th400 ford, dodge. We carry parts for everything from the older np205, to the highly popular np261np263 hd and xhd. New processnew venture transfer cases are easy to identify. The new process model 205 transfer case is a twospeed gearbox mounted between the main transmission and the rear axle. Model name engine year transfer case page am general hummer 1. Fluid suggestions by transfer case type transfer case.
It was used in early broncos from 1966 until 1977 and it was used in. It was supplied in many gm, ford, international and dodge fullsize trucks. Operation and management of chryslers new process gear syracuse, new york, plant and gms underutilized muncie, indiana. It has 4 stock shift positions, 2wd hi, 4wd hi, neutral, and 4wd lo. Since our adapters bolt together, if you require changing a transfer case in the future ie. The venerable np205 transfer case has a reputation for being as tough as a rock, but the truth isits even tougher. The np205 geardriven transfer case is considered by many to be the king ofbulletproof. W hen most people think of the new process 203 transfer case, two things come to mind. The drop to the front differential is on the driver side. The kit contains all the correct gaskets, bearings and seals for your transfer case. It has a castiron case and center idler shaft with a nut on the front and a threebolt cover on the rear, is about 12 inches long, has a center rear.
New process 205 np205 for sale got transmissions got. The transfer case is no different, with a number of new. Motive gear also supplies rebuild kits, transmission case parts, plus new and rebuilt manual transmissions. New venture gear, a division of magna powertrain, was an automobile and light truck transmission company that was started in 1990 as the first ever joint venture between any of the big three us automakers. Transfer case seals new process 205 transfer case model. Just let this castiron beauty slam down on a trail boulder and watch the. The new process 205 tcase is arguably the toughest case made which is why a lot of us have them in our rigs. The venerable np205 transfer case has a reputation for being as tough as a rock, but.
The np205 was manufactured with manual shift, it is a replacement unit for the earlier units, it is a part time case. We make it easy to verify your exact transfer case by providing specs and year, make, and. The adapter assembly fits 1971198485 gm np205 transfer case. The newer 205 transfer case that calls for atf is the. The np205 gear driven transfer case is considered by many to be the king of bulletproof. The new process 205 t case is arguably the toughest case made which is why a lot of us have them in our rigs. For chevy models, you will be focusing on new venture, aka new process, units. Np205 transfer case midwest transmission center, inc. The np200 was fitted to dodge power wagons m37 etc and this website has kits for them and a rough diagram. Transfer case adapters new process 205 transfer case. As a general rule, all of the transfer cases that couple to a th350 automatic are normally a 27 spline input.
This can be done without a press, and with basic tools. Jeep transfer cases decoded and explained new processnew. Transfer cases part per number unit description years new process model 207 parttime transfer case 198388 s10, s15, compact blazer and jimmy 198390 jeep xj and yj 198687 dodge dakota. The general motors chevrolet and gmc installation is approximately 90 degrees different from the. Transfer cases part per number unit description years transfer case new process model 203 fulltime transfer case. Plus, you get a breakdown sheet of the transmission. You have access here to our huge inventory of topquality np246 transfer case parts, where you can get an np246 rebuild kit, a new process 246 transfer case or the individual parts, including chains, slip yokes, bearings, pumps, clutch parts, housings, seals, etc.
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